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Thermatool Solid-State High-Frequency Welders are the most advanced, reliable, field-proven solid-state welders available in the world today.

Building a true high-frequency solid-state pipe and tube welder required a design process that started at ground zero. We have developed a machine that will deal effectively with the concerns specific to pipe and tube welding -- fluctuations in the load, the consequences of arcing at the coil, preferences for higher frequencies, and the ease and speed of maintenance, troubleshooting and repair. Thermatool chose the current fed inverter design as the most suitable for the pipe and tube welding application. The current fed design offers the following advantages:

  • Best protection against coil arcing and short circuits

  • Best match to work coil loads

  • Highest reliability

  • Greatest weld frequency range

  • Most efficient packaging


  • With more than 50 years of experience, and a decade of success in solid-state technology, Thermatool remains the industry¨s foremost source for high frequency pipe and tube welding equipment.

    The current generation of Thermatool solid state welding units have the following features:

    Recessed, gasketed doors and a unibody design offer enhanced protection for welder components within the cabinet. p200e.gif (7216 bytes) An optimized internal layout places components within easy reach and provides more work space, while facilitating cabinet cooling.
    p200b.gif (5858 bytes) Power cables enter the cabinet through an overhead compartment, while control cables enter through quick-disconnect plugs, allowing easy electrical connection and another layer of protection for the cabinet interior. p200f.gif (8011 bytes) A new, simplified, one-in/one-out water manifold features quick-disconnect plumbing fittings, plus flexible, polyurethane tubing.
    p200c.gif (6908 bytes) Larger, removable doors and wider openings give maintenance personnel easy access to all electrical components and plumbing. p200g.gif (5028 bytes) Pivoting door handles rotate out when they're needed, and otherwise lie flush with the door surface.
    p200d.gif (5947 bytes) The redesigned AutoMatch™ Automatic Load Match System features a new plate-type technology for enhanced efficiency, helping to ensure optimal speed and weld quality at all power levels. p200h.gif (5836 bytes) A heavy-duty rubber gasket provides a dirt-, dust- and water-resistant barrier between the external and internal buses of the new generator.

    Thermatool has the capability to provide complete integrated manufacturing systems. These systems are designed to produce products such as heat-treated tube, welded I and H beams, spiral fin tube, and solar panel fin tube. The systems integrate Thermatool¨s proven welding and heating technology with unique manufacturing methods to create stand-alone manufacturing cells for value added products.
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