Supplier of Forging Induction Heater in the World
InductoForge™
UnioForge®
Induction heat treat system
Unitized vertical-scanning system
Unitized vertical-scanning system with dual spindles
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
 
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Features and benefits:
  • Two independent power supplies, two tower four spindles to heat two different workpieces.
  • The output of power supply variable in frequency, power and frequency adjusted manually and automatically
  • CNC scanning tower
  • User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring
  • Energy monitor, good/reject workpiece function
  • Ground detector protesting coils and workpieces from damaging
  • Unitized and effective recirculating cooling water system
  • Two tower with four spindles, two tower with two spindles.
  • Adjustable rotation speed and scanning speed and distance
  • T-bus and single bus
  • Reliable insta-change coil adapters
  • Optional manually¡¢automatically¡¢pneumatically actuated upper centers
  • Optional manual¡¢automatic¡¢photoeletric access door
  • Manual and automatic lubrication system
  • Automatically detection of cooling water flow rate
  • Automatically detection of quenchant flow rate
  • Automatically detection of workpiece rotation
  • Automatically detection of workpiece orientation
  • Automatically detection of filter blocked on quenchant path
  • Automatically detection of cooling water and quenchant temperature
  • Pressure switches on all water cooled capacitors and critical water paths
  • Repeatability in the range of 0.05mm
Specification
Power rating 75kW/25kHz,80kW/200kHz, 150kW/10kHz,160kW/200kHz,200kW/10kHz£¬400kW/10kHz other power supply available upon request, all of power with dual frequency if required.
Scanning distance 1270mm
Spindle rotation 0¡«350RPM
Cooling system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve
Quenching system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve, heater on the quenchant tank.
Tank capacity 1216L
Scanning speed 0~200mm/sec.
Control system SIMENS S7-300,AB SL507
Program entry Data entry through function keys and numeric keypad
Program storage Program stored internally
Workpiece capacity length£º1321mmweight£º68kg/each spindle
Machine dimension length£º3000mmwidth£º 1880mmheight£¨tower down£©£º2184mm height£¨tower up£©£º3300mm
Machine weight 3175mm
Power requirements 75kW100KVA, 380V, 50/60Hz, 3Phase 80kW110KVA, 380V, 50/60Hz, 3Phase 150kW200KVA, 380V, 50/60Hz, 3Phase 160kW210KVA, 380V, 50/60Hz, 3Phase 200kW260KVA, 380V, 50/60Hz, 3Phase 400kW510KVA, 380V, 50/60Hz, 3Phase
Plant water requirements Inlet temperature:30¡æ Pressure: 4 bar 75kW,80kW227lpm 150kW,160kW454lpm 200kW492lpm 400kW984lpm
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