Supplier of Forging Induction Heater in the World
InductoForge™
UnioForge®
Induction heat treat system
Unitized vertical-scanning system
Unitized vertical-scanning system with dual spindles
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
 

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Features and benefits:
  • A wide range of power supplies, dual frequency available for each power supply.
  • The output of power supply variable in frequency, power and frequency adjusted manually and automatically.
  • CNC scanning tower
  • User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring
  • Energy monitor, good/reject workpiece function
  • Ground detector protesting coils and workpieces from damaging.
  • Unitized and effective recirculating cooling water system
  • High production rate with single/dual spindles.
  • Adjustable rotation speed and scanning speed and distance.
  • T-bus and single bus
  • Reliable insta-change coil adapters
  • Optional manually¡¢automatically¡¢pneumatically actuated upper centers.
  • Optional manual¡¢automatic¡¢photoeletric access door
  • Manual and automatic lubrication system
  • Automatically detection of cooling water flow rate
  • Automatically detection of quenchant flow rate
  • Automatically detection of workpiece rotation
  • Automatically detection of workpiece orientation
  • Automatically detection of filter blocked on quenchant path
  • Automatically detection of cooling water and quenchant temperature
  • Pressure switches on all water cooled capacitors and critical water paths
  • Repeatability in the range of 0.05mm
Specification
Power rating 45kW/200kHz,50kW/30kHz, 75kW/10kHz,90Kw/200kHz,100kW/30kHz,150kW/10kHz, other power supply available upon request, all of power with dual frequency if required.
Scanning distance 610mm
Spindle rotation 0¡«139RPM
Cooling system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve
Quench system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve, heater on the quenchant tank.
Tank capacity 494L
Scanning speed 0~152mm/sec.
Control system SIMENS S7-300 ,AB SLC503
Program entry Data entry through function keys and numeric keypad
Program storage Program stored internally
Workpiece dimension and weight length£º762mmweight£º10kg/each spindle
Equipment dimension length£º1683mmwidth£º 1180mmheight£¨tower down£©£º2070mm height£¨tower up£©£º2356mm
Equipment weight 680kg
Power requirements 45kW/200kHz63KVA, 480V, 50/60Hz, 3Phase 50kW/30kHz70KVA, 480V, 50/60Hz, 3Phase 75kW/10kHz105KVA, 480V, 50/60Hz, 3Phase 90kW/200kHz126KVA, 480V, 50/60Hz, 3Phase 100kW/30kHz140KVA, 480V, 50/60Hz, 3Phase 150kW/10kHz210KVA, 480V, 50/60Hz, 3Phase
Plant water requirements Inlet temperature:30¡æ Pressure: 4 bar 45kW76lpm 50kW117lpm 75kW178lpm 100kW235lpm 150kW352lpm
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