Supplier of Forging Induction Heater in the World
InductoForge™
UnioForge®
Induction heat treat system
Unitized vertical-scanning system
Unitized vertical-scanning system with dual spindles
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
Unitized vertical scanning system with four spindles
Dual-spindle vertical scanning precision induction hardening system
 

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Features and Benefits:
  • A wide range of power supplies, dual frequency available for each power supply.
  • The output of power supply variable in frequency, power and frequency adjusted manually and automatically.
  • CNC scanning tower.
  • Three optional scanning tower for different workpieces.
  • Three optional quench system modules.
  • User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring.
  • Energy monitor, good/reject workpiece function.
  • Ground detector protesting coils and workpieces from damaging.
  • Unitized and effective recirculating cooling water system
  • High production rate with single/dual spindles.
  • Adjustable rotation speed and scanning speed and distance.
  • T-bus and single bus.
  • Reliable insta-change coil adapters.
  • Optional manually¡¢automatically¡¢pneumatically actuated upper centers.
  • Optional manual¡¢automatic¡¢photoeletric access door.
  • Automatically detection of cooling water flow rate.
  • Automatically detection of workpiece rotation.
  • Automatically detection of workpiece orientation.
  • Automatically detection of filter blocked on quenchant path.
  • Automatically detection of cooling water and quenchant temperature.
  • Pressure switches on all water cooled capacitors and critical water paths.
  • Repeatability in the range of 0.05mm.
Specification
Power Rating 50~300kW/3,10,30kHz, 50~200kW/50kHz, 45~100kW/200kHz£¬other power supply available upon request, all of power with dual frequency if required.
Cooling system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve
Quenching system Heat exchanger£¬centrifugal pump£¬temperature controller£¬pressure gauge and valve, heater on the quenchant tank.
Control system SIMENS S7-300 ,AB SLC503
Program entry Data entry through function keys and numeric keypad
Program storage Program stored internally
Scanning tower STATISCAN EUROSCAN UNISCAN
Workpiece capacity 760mm 915mm 1120mm
Scanning distance 610mm 730mm 1000mm
Scanning speed 100mm/sec. 610mm/sec 200mm/sec
Workpiece loading 10kg/each spindle 20kg/each spindle 68kg/each spindle
Spindle rotation 0¡«167RPM 0¡«167RPM 0¡«320RPM
Height(tower up) 2400mm 2700mm 3300mm
Height(tower down) 2100mm 2100mm 3000mm
Weight 2800kg 2800kg 3000kg
Tank capacity 494L 863L 988L
Dimension 2000x2250x1900mm
Power requirement 100kW140KVA, 480V, 50/60Hz, 3Phase 150kW205KVA, 480V, 50/60Hz, 3Phase 200kW270KVA, 480V, 50/60Hz, 3Phase 300kW395KVA, 480V, 50/60Hz, 3Phase
Plant water requirements Inlet temperature:30¡æ Pressure: 4 bar 100kW246lpm 150kW371lpm 200kW492lpm 300kW 738lpm
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